Ultrasound lubrication ROI
Estimate savings from grease, labor, repairs and downtime. Use your quotation for instrument and training costs.
Enter operating totals for the selected fleet. Enter line downtime without adding simultaneous stops. Instrument count multiplies purchase price only. Leave unknown benefits at 0.
Enter the equipment price and values within the shown limits. Instrument count must be an integer.
Project payback
Enter the full project cost and the expected share of calculated benefits you can actually realize. Zero percentages are starting assumptions, not recommendations.
Non-negative value
From 0 to 100
From 1 to 20
Complete the source calculation and payback fields. Use non-negative numbers within the shown limits; the period must be an integer from 1 to 20 years.
Savings = potential benefit × realizable share. Net benefit = savings − recurring costs. ROI = (net benefit × years − investment) / investment × 100%. Payback = investment / annual net benefit × 12.
Constant annual benefit from year one. Excludes discounting, taxes, inflation and residual value. Benefits are estimates: verify assumptions through a survey and before/after measurements. Zero investment leaves ROI and payback undefined.
Grease = kg/year × cost/kg × reduction; labor = hours/year × cost/hour × reduction. Repairs and downtime are separate. Do not treat an industry failure percentage as a guaranteed outcome for your plant.
Avoid double counting: downtime cost is lost contribution margin excluding repairs; repair costs exclude grease and labor already entered separately. Include labor savings only when they produce a cash benefit. Monitoring detects defects; subsequent corrective action produces savings.
Equipment and applications