Articles & case studies
Application examples, implementation cases and technical articles on industrial equipment diagnostics
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Found: 99 articles
Route-Based Motor Diagnostics with Artesis AMT Pro: 50 Machines per Shift
Build a predictive route with portable AMT Pro: 7-minute tests, automatic reports, and how it fits with e-MCM online monitoring on Kazakhstan plants.
Artesis e-MCM Pilot in 90 Days: Step-by-Step Rollout Plan for Industrial Sites
Launch an e-MCM pilot in three months: asset selection, install, self-learning, alarm verification and scale-up decision — checklist for reliability e...
Artesis e-PCM for Diesel Generators: Backup Power Monitoring Without Shaft Sensors
Diesel gensets at CHPs, oil & gas sites and data centres: how e-PCM monitors engine and generator from output current and voltage — early warning befo...
Artesis e-PCM for Gas Turbines: GTG Monitoring for Power and Oil & Gas
CCGT, cogeneration and remote oil & gas sites: how e-PCM monitors the gas turbine and generator from generator output — bearings, misalignment, windin...
Artesis e-PCM on Hydro and Steam Turbines: Turbo-Generator Monitoring Without Shaft Sensors
Hydro plants and thermal power stations: how e-PCM reads generator output to monitor turbine and generator — bearings, misalignment, windings; DCS int...
Artesis e-PCM Application Navigator: Pick Your Asset, Read the Right Guide
Hydro, steam, gas, wind, diesel — one e-PCM technology, five scenarios. Decision table, BOP with e-MCM, and links to sector guides.
Artesis e-PCM for Wind Farms: Turbine Monitoring Without Nacelle Sensors
Main bearings, generator and drive train: how e-PCM reads generator output to cut nacelle visits — 20-turbine case study, 14-month ROI.
Artesis IoT: Multi-Site Monitoring Centralisation
e-MCM, e-PCM and AMT Pro in one dashboard: multi-site monitoring, alarms, management reports and CMMS integration for corporate PdM programmes.
Conveyors, ID/FD Fans and Large Ventilators: Artesis e-MCM for Metals and Power Plants
Belt conveyors and boiler fans — hundreds of auxiliaries with high downtime cost. How ESA catches bearings, misalignment and fouling from the motor ca...
Mill and Crusher Drive Monitoring at Mines: Artesis e-MCM Without Sensors on the Drum
SAG and ball mills, cone crushers — low speed, shock loads and dust. Why motor current analysis at the MCC often outperforms bearing sensors in Kazakh...
Artesis Motor Monitoring by Industry: Where ESA Beats Vibration
Mining, metals, power, water and oil & gas — one technology, different assets. A map of Artesis e-MCM, AMT Pro and e-PCM applications with links to se...
Three-Tier Artesis PdM: AMT Pro → e-MCM/e-PCM → IoT
Build predictive maintenance without a big-bang project: AMT Pro route on the full fleet, online on critical assets, IoT for multi-site corporate repo...
Bently Nevada vibration monitoring by industry: 3500, Orbit and System 1
Mining, power, metals — where Bently 3500 is mandatory vs Orbit DCM or Scout. Application map with KEG TRK guides.
18-month reliability roadmap: SDT + Artesis
Month-by-month plan from asset register and leaks to IoT — SDT ultrasound and Artesis ESA only.
Integrated PdM on One Site: Artesis + Bently Nevada + SDT
Three KEG TRK pillars on one plant: Bently vibration on turbo-machinery, SDT ultrasound on routes, Artesis ESA on motors and generators — zone matrix,...
Case Study: 12-Month PdM Rollout at a Mine and CHP — Artesis, Bently and SDT
Typical holding scenario: SDT routes, Orbit DCM on conveyors, e-MCM on mills, e-PCM on DGS, IoT for management — timeline, metrics and lessons.
How to improve plant reliability in 5 steps: SDT + Artesis
No big-bang PdM: asset register, SDT quick wins, AMT Pro route, e-MCM on chronic assets, KPI governance.
7 reliability programme mistakes — and how to avoid them (SDT + Artesis)
Why PdM stalls: too many e-MCM points, no owner, ignored leaks, IoT too early — and the fix.
Launch an SDT ultrasound route in 90 days: step-by-step plan
From SDT340 purchase to first management report: asset register, baseline, LUBExpert, leaks and CMMS integration.
SDT at mines and concentrators: conveyors, crushers, compressed air
Conveyor rollers, crusher bearings, slurry pumps, leaks and LUBExpert — SDT340 guide for mining in Kazakhstan.
SDT in metallurgy: fans, rolling mills, steam and compressed air
Shop fans, rolling-mill drives, steam traps and LUBExpert — ultrasonic PdM for steel plants.
SDT ultrasound monitoring by industry: 8 pillars on one site
Mining, power, metals, oil & gas — where SDT340 and LUBExpert deliver fast ROI. Application map across SDT's 8 ultrasound pillars with KEG TRK guides.
SDT at CHP plants: ultrasound for auxiliary equipment and steam
ID/FD fans, cooling pumps, steam traps, compressed air and switchgear — where SDT340 and LUBExpert deliver fast ROI without unit outage.
3500/42M Module on CHP Auxiliary Equipment | Bently Nevada — KEG TRK
Combined heat and power auxiliary equipment: feed pumps, ID fans, FD fans, coal mills — applying Bently Nevada 3500/42M, DCS integration and how it di...
Bently Nevada on Mine Water Supply and Cooling Pumps | Vibration Monitoring — KEG TRK
Pump stations at mining concentrators: tailings water, mill cooling, concentrator circuits. Orbit DCM, 2300, Velomitor — vibration control without rep...
Safe Remote Inspection and Precision Bearing Lubrication in Hazardous and Clean Areas
How SDT acoustic cameras SonaVu and Crysound CRY8120 ATEX, together with the LUBExpert system, let you service equipment in pharmaceutical cleanrooms ...
Four Predictive Maintenance Methods for Auxiliary Equipment: Alignment, Balancing, Oil, Thermography | KEG TRK
How to combine laser alignment, field balancing, oil analysis and IR thermography on pumps, fans and conveyors at steel, mining and power sites withou...
Transformer DGA at CHP: What to Add Beyond Oil Chromatography
Dissolved gas analysis (DGA) is the gold standard for transformer diagnosis but not the only tool. Companion methods at CHP plants: cooling vibration,...
Oxygen in Transformer Headspace: Rapidox 1100 Field Monitoring
Rising O₂ in conservator headspace is an early marker of air ingress and accelerated oil ageing. How to measure oxygen with portable Rapidox 1100 on C...
Integrated Monitoring of CHP Transformer Bays: Rapidox, Vibration and Ultrasound
A CHP transformer bay is transformer, breakers, cooling and switchgear in one reliability loop. How to unify Rapidox (SF₆, O₂, Clean Air), Bently on o...
Conservator and Oxygen: CHP Oil Diagnostics Without Opening the Tank
Membrane, breather and conservator sealing directly affect oil oxygen. Rapidox 1100 headspace practice on CHP power transformers.
Laboratory Oil Analysis for Gearboxes and Hydraulics at Mines and Steel Plants | KEG TRK
Tribology for auxiliary gearboxes, hydraulic systems and bearing lube: wear particles, water, viscosity and sampling intervals at mining and metallurg...
Laser Alignment of Auxiliary Equipment in Metallurgy, Ore Processing and CHP Plants | KEG TRK
Shaft alignment of pumps, fans and conveyor drives after repair: tolerances, soft foot, thermal growth and common mistakes at metallurgical, mining an...
Nitrogen Blanket on CHP Auxiliary Transformers: Continuous Rapidox 2100 Monitoring
Auxiliary and station-service transformers often use nitrogen over oil. How Rapidox 2100 continuous O₂ monitoring and Rapidox 1100 walk-downs prevent ...
Bearing Monitoring on Auxiliary Motor Drives | Bently Nevada — KEG TRK
Rolling element bearing units on auxiliary motors at metallurgical, mining and power sites: 330400 accelerometers, Orbit DCM, SCOUT and early BPFO/BPF...
Fan and Induced Draft Fan Monitoring in Metallurgical Shops | Bently Nevada — KEG TRK
Fans and ID fans in blast furnace, steelmaking and rolling production: 3300 XL proximity, Velomitor, Orbit DCM and 3500. Typical faults, measurement p...
Orbit DCM on Conveyors and Crushing-Grinding Circuits | Bently Nevada — KEG TRK
Continuous vibration monitoring of belt conveyor drives, crushers and mills at mining sites. Orbit DCM, System 1 and route-based SCOUT — when to insta...
Field Balancing of Fans and ID Fans in Metallurgy and Power Plants | KEG TRK
Dynamic balancing in own bearings: deposit buildup on fan wheels, ISO tolerances, trial-weight protocol and when balancing will not help without clean...
Field Gas Screening Before Laboratory DGA on Transformers
How to run a transformer fleet walk-down with Rapidox 1100 and 3100: DGA prioritisation, protocols and traffic-light decisions for CHP and plant subst...
Predictive Maintenance of Metallurgy Gearboxes: Spectral Analysis | Bently Nevada — KEG TRK
Tooth wear, pitting and misalignment in rolling mill and metallurgical conveyor gearboxes — how Bently Nevada spectral analysis and System 1 detect fa...
Rapidox 3100 as a DGA Laboratory Companion: Headspace Before Chromatography
Multi-gas Rapidox 3100 measures O₂, CO, CO₂ in the gas phase above an oil sample in minutes — screening before full dissolved gas analysis at CHP and ...
Clean Air and Oxygen in SF₆-Free Switchgear: Monitoring at CHP During the SF₆ Transition
New dry-air (Clean Air) switchgear at CHP plants needs O₂, humidity and purity control. Rapidox 6100 Clean Air Pumpback for mixed SF₆ and SF₆-free fle...
Oxygen Depletion in Enclosed MV Switchgear: O₂ and SF₆ Monitoring at CHP Substations
SF₆ leaks in enclosed switchgear displace oxygen below safe levels with no smell or visible warning. How to combine SF₆ and O₂ monitoring with Rapidox...
SCOUT Route-Based Vibration Collection at Concentrators | Bently Nevada — KEG TRK
How to build route vibration monitoring at a concentrator: SCOUT Portable, Ranger Pro, Trendmaster, databases, survey intervals and linkage to permane...
Online vs Route-Based Vibration Monitoring at CHP Plants | Bently Nevada — KEG TRK
When a CHP needs a 3500 rack, when Orbit DCM or SCOUT routes are enough: comparing online and periodic vibration monitoring of auxiliary equipment at ...
Thermal Imaging Inspection of Auxiliary Equipment at CHP Plants, Mining and Metallurgical Sites | KEG TRK
Infrared thermography of electrical panels, bearing housings and heat exchangers on auxiliary units: inspection frequency, ΔT criteria and common defe...
Vibration Monitoring of Power Transformer Cooling Auxiliaries at CHP Plants
Oil pumps, radiator fans and water-cooling pumps on step-up transformers are a hidden CHP outage source. Bently Nevada 3500/42M, Orbit DCM and 1900/65...
Vibration Monitoring of Rolling Mill Auxiliary Drives | Bently Nevada — KEG TRK
How to protect auxiliary rolling mill drives — roll tables, shears, coilers, lube pumps — with Bently Nevada 3500/42M and Orbit DCM. Measurement point...
3300 XL Eddy Current Probes on Large Fans | Bently Nevada — KEG TRK
When a casing sensor is not enough: radial and axial shaft monitoring on large fans and ID fans with 3300 XL, Proximitor and 3500. Installation, calib...
How Permanent Acoustic Monitoring Prevents Catastrophic Steam Trap and Process Valve Failures in Sterile Loops
A silently failed steam trap or process valve in a CIP/SIP loop can halt multiple production lines and threaten batch sterility. Here's how the 8-chan...
SonaVu+ vs CRY2600: Comparing Industrial Acoustic Cameras
Range, microphone count, PRPD for partial discharge and leak scenarios — SDT SonaVu+ vs Crysound CRY2600 for HV electrical work and compressed-air sur...
Why Vibration Analysis Alone Isn't Enough: SDT Ultrasound and Artesis Electrical Monitoring
Vibration analysis doesn't see everything. Here's what SDT 340 ultrasound, LUBExpert and Artesis e-MCM online motor monitoring add — and why they're i...
Motor Monitoring Methods Compared: Artesis vs. the Competition
Comparing motor diagnostic methods — vibration analysis, PdMA, Megger/Baker, ABB Smart Sensor — and why Artesis's sensorless ESA wins on fleet coverag...
Steam Trap Diagnostics: Trap Types, Failure Signs, and How to Detect Them
A guide to ultrasonic steam trap diagnostics: the acoustic signatures of every trap type, how to tell a blow-through trap from a closed one, and how t...
Case Study: Auditing 420 Steam Traps at a Plant — How the SDT340 Recovered 78 Million Tenge a Year
A typical steam-system audit case using the SDT340: 420 traps, 23% faulty, a loss calculation, payback in 3 weeks, and a plan for an ongoing diagnosti...
Case Study: Online Monitoring of 120 Motors and Artesis e-MCM Payback
A typical Artesis e-MCM deployment case: 120 critical motors, two prevented failures, loss calculations, and system payback in under a year.
2026 Steam Trap Diagnostic Instrument Rating: Top 13 Solutions and Methods
A rating of 13 steam trap diagnostic instruments and systems — SDT, UE Systems, TLV, Spirax Sarco, Armstrong, GESTRA, Fluke — scored across 6 criteria...
What to Test Steam Traps With: Comparing SDT to the Competition (UE Systems, TLV, Fluke, Spirax Sarco)
Comparing steam trap diagnostic methods and instruments: temperature, acoustic cameras, online monitors, and ultrasound. Why the SDT340 with TrapCheck...
10 Maintenance Strategies That Cut Downtime in 2026
Predictive, preventive, RCM and TPM — ten strategies that work on Kazakh mining and energy sites. Tools: Artesis e-MCM, SDT ultrasound routes and cond...
Partial Discharge in Switchgear: Finding Corona and Tracking with Ultrasound
Corona, tracking and partial discharges destroy MV switchgear insulation for months before a flashover. How SDT ultrasound and UV cameras find defects...
Pump Cavitation: Early Signs and Ultrasound Detection
Cavitation bubble collapse radiates ultrasound long before you hear it. SDT 340 on the pump casing plus Artesis e-MCM on the motor — two views of the ...
Shaft Misalignment: The Hidden Killer of Bearings and Seals
Misalignment shows up as 2× vibration — but often after seals and couplings are already damaged. Alignment checks plus Artesis e-MCM and SDT ultrasoun...
Steam Trap Testing with Ultrasound: Stop Burning Money on Failed Traps
Blow-through and blocked steam traps waste fuel and risk water hammer. TRAPChecker on SDT340 turns trap testing into a walkdown any operator can run —...
Four Stages of Bearing Failure and the P-F Curve
Bearings do not fail overnight — they pass four degradation stages. Stage 1 is audible only to ultrasound; stage 4 is catastrophic. Which method works...
The True Cost of Unplanned Downtime — and How to Cut It 30–50%
Downtime costs far more than repair wages. Full cost formula for Kazakhstan industry — and how predictive ultrasound, electrical monitoring and vibrat...
SDT Ultrasound Seminar in Kostanay — 10 July 2026
Hands-on SDT ultrasound training in Kostanay: bearing diagnostics, leak detection, steam traps and LUBExpert — register with KEG TRK, official SDT dis...
Electric Motor Condition Monitoring: What It Is and Why Plants Need It
Motors drive 40–70% of plant energy use. How Artesis e-MCM and AMT Pro monitor the whole fleet from supply cables — without shaft sensors — and cut un...
SDT340 LUBExpert Mode: Greasing Bearings to the Acoustic Minimum
The same SDT340 handheld runs leak surveys, electrical scans and LUBExpert-guided relubrication — one platform for mechanical, lubrication and energy-...
Ultrasound in Predictive Maintenance: 2026 Trends for Plant Reliability Teams
From walkdown routes to Vigilant online monitoring and SonaVu imaging — where ultrasound PdM is heading and how SDT portfolios fit Kazakh mining, ener...
ESA for Compressors: Bearings, Valves, Rotor Bars and Surge — No Machine Sensors
How electrical signature analysis spots compressor bearing defects, valve problems, broken rotor bars and surge — from the motor supply only. Physics,...
The 0.6× Bearing Frequency Mystery — Explained
A non-harmonic peak at ~0.6× shaft speed often traces to looseness or electrical eccentricity, not a classic BPFO. How to confirm with FFT, phase and ...
Gearbox Diagnostics: Tooth Wear, Pitting and Misalignment Before Shutdown
How to catch gear tooth wear, pitting and misalignment before an emergency stop. SDT 340 ultrasound walkdowns plus Artesis e-MCM on the drive motor — ...
SonaVu+ ATEX: Acoustic Camera for Hazardous Areas
SDT launches SonaVu+ ATEX — Class I Div 1 certified acoustic imager with 112 MEMS microphones, PRPD partial-discharge analysis and leak detection up t...
Submersible Pump Diagnostics Without Pulling the Motor: Artesis ESA
Pulling a submersible pump for inspection costs days and heavy lifting. Electrical signature analysis on the surface VFD cabinet flags bearing wear, c...
Bearing Relubrication Intervals: Why Calendar Schedules Fail
Fixed greasing intervals ignore load, speed and contamination. When to relubricate — and how LUBExpert stops both under- and over-greasing using the a...
How to Read an FFT Spectrum: Bearing and Gear Signatures Explained
BPFO, BPFI, GMF and sidebands — a practical guide to reading vibration FFT plots for maintenance engineers. When spectra lie, Artesis electrical signa...
How to Test SF6 Gas Quality at a Substation: Step-by-Step Guide
Moisture, decomposition products and pressure loss in HV breakers and GIS — what to measure, IEC limits and how Rapidox analyzers sample SF6 without v...
SF6 Leak Detection: Sniffer vs Rapidox Analyzer — Which Tool When
Handheld SF6 sniffers find leaks fast; Rapidox analyzers measure purity, moisture and decomposition in the same sample. Choosing the right Cambridge S...
Ultrasound Monitoring of Hydraulic Systems with SDT 340
Internal valve bypass, pump cavitation and line leaks hide until failure. How SDT 340 hears hydraulic faults at 20–100 kHz — without stopping the pres...
Artesis e-MCM vs SDT 340: What Each Motor Diagnostic Tool Actually Sees
Clean vibration spectra do not mean “all is well”. Inter-turn faults, rotor cracks and bearing erosion stay invisible to a vibrometer — here is what e...
Optimizing Maintenance with Ultrasound, Electrical Monitoring and Condition Data
Moving from firefighting to condition-based work: SDT ultrasound routes, Artesis fleet monitoring and KPIs that maintenance managers in Kazakhstan act...
How Much Grease Does a Bearing Need? Calculation vs Acoustic Reality
SKF formulas give a starting volume — but speed, temperature and contamination change the answer every shift. Why LUBExpert beats the spreadsheet on t...
Over-Greasing Bearings: Four Costly Consequences and How to Prevent Them
Blown seals, overheated grease, motor drag and contaminated labyrinths — what happens when technicians add “one more shot”. LUBExpert is the only meth...
Why Motor Bearings Overheat — and Why Adding Grease Makes It Worse
Misalignment, over-greasing, tight belts and electrical unbalance all heat the bearing housing. Acoustic inspection with SDT 340 finds the real cause ...
SDT 340 Multisensor Analytics: Catching Bearing Defects Before Vibration
Vibration often alarms too late. How the SDT 340 ultrasound platform sees incipient bearing friction, leaks and electrical defects at stages 1–2 of th...
Compressed Air Leaks: Money Going Out the Pipe
20–30% of compressor output is often lost to leaks. LEAKChecker on an SDT270 pays for itself in the first walkdown — before the energy bill proves it ...
Industrial RESET: Rebuilding Predictive Maintenance After a Shutdown
After a long outage or ownership change, PdM programs decay. SDT RESET methodology helps plants restart ultrasound routes, baselines and lubrication s...
Precision Acoustic Lubrication: Beyond Calendar Greasing
Why greasing on a schedule wastes lubricant and still misses dry friction. How LUBExpert on SDT 340 delivers the right amount at the right acoustic fr...
5 Bearing Lubrication Myths That Cost Plants Millions
Over-greasing, calendar-based schedules and “more grease is safer” — five myths that destroy bearings early. How acoustic lubrication with LUBExpert a...
LUBExpert ROI: How Acoustic Lubrication Cuts Grease Spend
Plants over-grease “to be safe” and waste 30–50% of lubricant. LUBExpert with SDT 340 stops at the acoustic friction minimum — real savings on grease,...
LUBExpert vs Traditional Greasing: Time, Feel and Stethoscope Compared
Why time-based greasing, manual feel and mechanical stethoscopes miss the acoustic friction window. Side-by-side comparison with SDT LUBExpert on real...
The Hidden Threat: How Wrong Lubrication Destroys Bearings
Under-greasing, over-greasing and wrong grease type cause 36–80% of premature bearing failures. LUBExpert with SDT340 and SDT270 puts lubrication back...
Jaw Crusher Monitoring: Artesis Electrical Analysis vs Vibration on Slow, Dirty Drives
Low speed, shock loads and dust make shaft sensors fragile on jaw crushers. Why Artesis e-MCM from the MCC often outperforms vibration for early fault...
SDT340 at a Manufacturing Plant: Bearing Routes That Prevent Downtime
Rolling-mill and conveyor bearings monitored on a weekly SDT340 route — how ultrasound trends flagged failures three weeks before vibration alarms.
Choosing an Ultrasound Detector: SDT200, SDT270 or SDT340?
Match the instrument to your PdM maturity: entry routes with SDT200, checker modules on SDT270, or multisensor SDT340 + LUBExpert for a plant-wide pro...
Compressed Air Leak Survey at an Oil & Gas Plant: LEAKChecker Case
Five compressor rooms, 150+ fittings — how LEAKChecker and SDT270 quantified hidden air leaks and paid back the instrument in the first walkdown week.
LUBExpert at a Concentrator: Stopping Over- and Under-Greasing on 800 Bearings
Calendar greasing on 800 conveyor and mill bearings — 50% wrong interval, 25% over-greased. How acoustic lubrication doubled bearing life and cut grea...
Steam Trap Survey at a Power Plant: TRAPChecker + SDT270
200+ traps on three boilers — how TRAPChecker and SDT270 classified blow-through vs blocked traps and quantified steam losses for a CHP maintenance te...
Ultrasound Inspection for Predictive Maintenance: The 8 Pillars
Mechanical health, bearing lubrication, compressed air leaks, electrical defects, steam traps, hydraulics, valves and tightness — the eight pillars of...