Equipment monitoring in Mineral processing — SDT, Artesis, Bently Nevada solutions

Mineral processing

Integrated monitoring solutions for mineral processing plants

Our solutions for this industry

A concentrator is a continuous chain of grinding, flotation, and dewatering. When any stage stops, the whole line loses output — so early defect detection is critical.

SDT Ultrasound

Early bearing defects on mills, flotation impellers, and pumps; lubrication control and leak detection on pneumatic conveying.

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Bently Nevada — vibration monitoring

Continuous protection for SAG and ball mills, blowers, and thickeners — Orbit DCM and 3500 rack systems.

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Artesis — motor current monitoring

Drive diagnostics for mills, pumps, and reagent systems without on-machine sensors — including submerged and enclosed assets.

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Equipment we monitor

Grinding and flotation

EquipmentMonitoringTechnologies
Flotation machinesImpeller, gearbox, aeration, seals
SDTArtesis
SAG / ball millsBearings, load, shell vibration
Bently NevadaArtesis
Screens and classifiersDrive, bearings, imbalance
Bently NevadaSDT

Pumping and auxiliaries

EquipmentMonitoringTechnologies
Slurry pumpsBearings, cavitation, blockage
Bently NevadaArtesisSDT
Flotation blowersBearings, performance
ArtesisSDT
ThickenersAgitator drive, bearings
ArtesisSDT

Benefits of condition monitoring

Stable metal recovery

Early detection of deviations on mills and flotation circuits

Fewer unplanned shutdowns

Predictive maintenance on critical concentrator assets

Lower spare-parts spend

Bearings and seals replaced based on condition

ROI in 6–12 months

Payback through avoided line stoppages

Need a consultation?

Contact us for detailed information on equipment monitoring solutions for mineral processing.