TrendMaster Pro sensor bus

(Tier 2 equipment monitoring system)

Description Innovative online monitoring system with a revolutionary Sensor Bus architecture for medium-criticality equipment.

Key features

  • Single-cable sensor network (Sensor Bus) — lower installation cost
  • Hundreds of permanently installed sensors — scalable system
  • Distributed Scanning Modules (DSM) — strategic plant placement
  • Cost-effective solution — optimal for Tier 2 equipment
  • Native System 1 support — seamless integration

Applications

PetrochemicalCooling towersHeat exchangersBlowersCement industry

System concept

Architecture

  • Sensor Bus — single-cable sensor network
  • Distributed Scanning Modules — strategically located across the plant
  • Permanently installed sensors — more accurate than portable measurements
  • Cost-effective solution — reduced installation cost

Benefits

  • Low installation cost — single-cable network
  • Permanently installed sensors — more accurate than portable
  • Automation — automatic data collection
  • Reduced labor — no manual measurements
  • Scalability — thousands of measurement points

Main components

Dynamic Scanning Module (DSM) - 149744

  • Accepts 1–6 sensor buses
  • Sequential sensor polling
  • Configurable polling rate
  • Ethernet connection to System 1

ProTIM Modules (200xxx серия)

Transducer Interface Modules for various sensor types:

200100

Dual Acceleration to Velocity flexiTIM

200200

ProTIM-R Module Input

200xxx

Other interface modules

Sensor Bus

  • Point-to-point wiring
  • Reduced installation cost
  • Supports thousands of measurement points
  • Simple cable routing

Sensors for TrendMaster

20015x Series accelerometers

200150

Standard accelerometer

200155

Variant

200157

Enveloping

Supported measurements

  • Vibration: acceleration, velocity, displacement
  • Temperature: RTD, thermocouples
  • Pressure: static and dynamic
  • Process variables: 4–20 mA, 0–5 V
  • Outputs from other systems: integration with rack systems

Operating mode

Polling frequency

  • Every few minutes (configurable)
  • Full waveforms and spectra
  • Transfer to System 1
  • Optimized for Tier 2 equipment

Equipment types (Tier 2)

  • Pumps (especially in petrochemical)
  • Cooling tower fans
  • Heat exchangers (fin fans)
  • Blowers
  • Balance-of-plant machines

Industries

🏭

Cement

📄

Pulp & paper

🔧

Steel

💊

Pharmaceutical

⛏️

Mining

Power generation

Comparison with other systems

TrendMaster Pro vs portable analyzers

Permanently installed sensors

More accurate measurements

Automatic data collection

No personnel involvement

Continuous monitoring

24/7 surveillance

TrendMaster Pro vs 3500 Series

More cost-effective

For Tier 2 equipment

More measurement points

Hundreds of sensors

Lower criticality

Balance-of-plant

System 1 integration

Native support

  • Native support in System 1 (from version 19.2)
  • Previously required System 1 Classic with 6.X Connector
  • Works alongside 3500, Orbit 60, vbOnline Pro, Ranger Pro
  • Centralized monitoring of all systems

Configuration

The system is configured through System 1:

  • DSM module setup
  • Sensor Bus configuration
  • Sensor type selection
  • Polling rate setup
  • Alarm programming

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