System 1 condition monitoring platform
Condition monitoring and equipment diagnostics platform
Description System 1 is the flagship Bently Nevada condition monitoring and diagnostics platform. It provides centralized management of all equipment health data, real-time analysis and diagnostics, and support for preventive condition-based maintenance.
Key features
- Centralization — all data in one place
- AI/ML analytics — advanced signal processing
- Integration — all Bently Nevada systems + third-party
- Visualization — intuitive dashboards and plots
- Alarming — multi-level alarming
- Reporting — customizable reports
Supported systems
Connectivity — all systems
Bently Nevada systems
Third-party systems
Analytics and diagnostics
Signal processing
- • Advanced processing
- • Root Cause Analysis (RCA)
- • Spectral analysis
- • Waveforms
AI and Machine Learning
- • ML algorithms
- • AI-powered diagnostics
- • Automatic anomaly detection
- • Predictive analytics
Custom Rules
- • Custom rules engine
- • Trend analysis
- • Custom alarms
- • Configurable conditions
Data visualization
Interface
- →Intuitive user interface
- →Plant overview dashboards
- →Drill-down to individual sensors
Charts and displays
- →Trend and spectral displays
- →Orbital plots, Shaft centerline
- →Cascade plots, Waterfall
Additional components
Cordant™ Asset Health
Cloud APM (Asset Performance Management) platform
- • Asset health management
- • Strategy optimization
- • Defect elimination
- • AI-enabled solutions
- • Comprehensive risk view
Machine Health by Augury
AI-powered machine learning for diagnostics
- • Automatic diagnostics
- • Early failure detection
- • Predictive maintenance
- • ML algorithms
Industry applications
Oil & Gas
- • Refineries
- • Upstream/Midstream/Downstream
- • Compression stations
- • Pipeline monitoring
Power Generation
- • Gas turbines
- • Steam turbines
- • Combined cycle plants
- • Hydro plants
Pulp & Paper
- • Paper machines
- • Pulp digesters
- • Recovery boilers
Mining & Metals
- • Crushers
- • Conveyors
- • Ball mills
- • Processing equipment
Manufacturing
- • Production machinery
- • HVAC systems
- • Utilities
Chemical
- • Chemical processing
- • Petrochemical plants
- • Fertilizer production
System 1 advantages
Centralization
All data in one place
AI/ML Analytics
Advanced analysis with AI
Integration
All Bently Nevada systems
Visualization
Intuitive interface
Scalability
From site to enterprise
Reliability
Proven platform
Integrated systems
2300/20 — vibration monitor
Hydro unit shaft vibration monitor
- 2300/20
- 2300/20
2300 Series — hydro turbine monitoring
Specialized monitoring for hydro turbines and hydrogenerators
- Hydro turbines, hydrogenerators
- Shaft vibration, bearing vibration, gaps
3500/15 AC and DC Power Supply
3500/15 half-height power supply: AC 85–264 V or DC, one or two per rack with automatic backup
- universal AC 85–264 Vac; DC 88–140 Vdc; low-voltage DC 20–30 Vdc
- one or two supplies in the left slot; lower is primary, upper is backup, switchover without interruption
3500/20 Rack Interface Module (RIM)
Bently Nevada 3500 monitoring module for vibration and condition monitoring — supply and service in Kazakhstan.
- RS232 (front panel), RS232/RS422 and internal modem on the I/O module; no Ethernet
- up to 38.4 kbaud (RS232/RS422), 14.4 kbaud (modem)
3500/22M Transient Data Interface (TDI)
3500/22M TDI: 3500 rack interface with Ethernet and USB, collecting static, dynamic and transient data for System 1
- front-panel USB-B; 10Base-T/100Base-TX or 100Base-FX fiber Ethernet on the I/O module
- static data as standard; dynamic and transient data with a Channel Enabling Disk
3500/25 Enhanced Keyphasor Module
3500/25 Keyphasor module: 2 channels, proximity probes or magnetic pickups, phase reference for all rack monitors
- 2 channels per half-height module; up to 4 Keyphasor signals per rack (up to 8 paired)
- proximity probes and magnetic pickups; isolated I/O for magnetic pickups
3500/33 16-Channel Relay Module
3500/33 relay module: 16 SPDT relays in one slot, voting logic, gold-contact option
- 16 SPDT relays, epoxy sealed; can be paired to act as DPDT
- up to 5 A; 70 W at 24 Vdc; gold-contact option for low currents
3500/40M Proximitor Monitor
3500/40M Proximitor Monitor: 4 proximity channels for radial vibration, thrust, eccentricity, differential expansion, REBAM
- 4 channels, programmed in pairs
- radial vibration, thrust position, eccentricity, differential expansion, REBAM
3500/44M Aeroderivative GT Vibration Monitor
3500/44M Aeroderivative GT Vibration Monitor: 4 channels, 1X tracking, multimode alarm setpoints
- 4 channels
- Velomitor sensors and accelerometers via Bently Nevada interface modules
3500/45 Position Monitor
3500/45 Position Monitor: 4 channels for thrust, differential and case expansion, valve position
- 4 channels, programmed in pairs
- proximity probes, RPTs, DC LVDTs, AC LVDTs, rotary potentiometers
3500/46M Hydro Monitor
3500/46M Hydro Monitor: 4 channels, vibration, air gap, thrust, multimode alarm setpoints
- 4 channels, programmed in pairs
- proximity, seismic, dynamic pressure and air gap sensors
3500/60 Temperature Monitor
3500/60 Temperature Monitor: 6 RTD or thermocouple channels for bearings and process points
- 6 channels
- RTDs (100 Ω Pt, 120 Ω Ni, 10 Ω Cu; 3- and 4-wire) and E, J, K, T thermocouples
3500/61 Temperature Monitor with 4–20 mA Outputs
3500/61 temperature monitor: 6 RTD or thermocouple channels with a 4–20 mA output per channel
- 6 channels
- RTD or thermocouples (E, J, K, T), mixed on the non-isolated I/O
3500/62 Process Variable Monitor
3500/62 Process Variable Monitor: 6 channels of 4–20 mA or ±10 V for pressure, flow, temperature and level
- 6 channels
- 4–20 mA or −10 to +10 Vdc; I/O: ±10 V, isolated 4–20 mA, 4–20 mA with IS barriers
3500/64M Dynamic Pressure Monitor
3500/64M Dynamic Pressure Monitor: 4 channels for combustor pressure pulsations in gas turbines
- 4 channels in a single slot
- high-temperature pressure transducers
3500/65 16-Channel Temperature Monitor
3500/65 Temperature Monitor: 16 RTD and thermocouple channels in one slot
- 16 channels in a single slot
- 3- and 4-wire RTDs, isolated-tip thermocouples, mixed
3500/70M Recip Impulse Velocity Monitor
3500/70M Recip Impulse Velocity Monitor: 4 channels, impulse acceleration and velocity on crankcase and crosshead
- 4 channels, programmed in pairs
- seismic transducers on crankcase and crosshead
3500/72M Recip Rod Position Monitor
3500/72M Recip Rod Position Monitor: 4 proximity channels, rod drop and rod position for recip compressors per API 618
- 4 proximity channels, programmed in pairs
- rod position, rod drop, hyper-compressor
3500/77M Recip Cylinder Pressure Monitor
3500/77M Recip Cylinder Pressure Monitor: 4 channels, 8 values per channel, rod load and reversal for recip compressors
- 4 channels
- Bently Nevada approved pressure transducers
3500/92 Communication Gateway
3500/92 Communication Gateway: Modbus RTU and Modbus/TCP to pass 3500 rack data to the DCS, updated at least once per second
- Modbus (RS232/RS422/RS485), Modbus/TCP, Bently Nevada proprietary
- RJ45, 10BASE-T
3500/93 System Display
3500/93 System Display: 640×200 LCD for local or remote view of alarms, events and channel values of a 3500 rack
- 640×200 dot FSTN LCD; reflective (no backlight) or transflective with backlight
- rack face, 19" EIA rack, panel cutout, wall; up to 100 ft from the rack (4000 ft with external PSU)
3500/94M VGA Touchscreen Display
3500/94M VGA Display: 10" and 15" touch screens, up to 9 custom screens, up to 10 km from the rack via KVM
- 10" or 15" Advantech VGA touch screens; the 10" is certified for hazardous areas
- events, alarms, all module and channel data, up to 9 custom screens
ADAPT 3701 — predictive monitor
Compact monitor with predictive diagnostics
- ADAPT 3701
- ADAPT 3701
ADAPT AIM — intelligent monitoring
ML analytics and adaptive thresholds, System 1
- ADAPT AIM
- ADAPT AIM
ADAPT Series — adaptive ML monitoring
Adaptive ML monitoring for predictive maintenance
- AI/ML analysis
- Automatic equipment-specific tuning
Ascent — legacy vibration analysis software
SCOUT100 and vbSeries data analysis, System 1 compatible
- Ascent
- Ascent
COMMTEST — legacy portable analyzer
Predecessor to SCOUT/vbSeries, route collection, System 1
- COMMTEST
- COMMTEST
60M10 PAV — Orbit 60 Dynamic Input Module
Input module for proximity probes, accelerometers, and Velomitor sensors with negative bias polarity.
- 60M10
- PAV
60M11 PAS — Orbit 60 Dynamic Input Module
Input module for proximity probes, accelerometers, and seismic sensors.
- 60M11
- PAS
60M12 PAA — Orbit 60 Input Module for Aeroderivative Turbines
Input module for aeroderivative gas turbines and compressors.
- 60M12
- PAA
60M13 PAD — Orbit 60 Input Module for DC LVDT
Input module with DC LVDT support for position measurement.
- 60M13
- PAD
60M14 PVT — Orbit 60 Input Module (Positive Bias)
Input module for proximity, accelerometer and Velomitor sensors (positive bias).
- 60M14
- PVT
60M15 KPH — Orbit 60 Keyphasor and Speed Input Module
Phase reference (Keyphasor) and speed measurement module up to 120,000 rpm.
- 60M15
- KPH
60M16 AC LVDT — Orbit 60 Input Module
Input for AC LVDT (linear variable differential transformer) position sensors.
- 60M16
- AC LVDT
60M17 Temperature — Orbit 60 Input Module
Input for TC and RTD sensors — bearing and process temperature monitoring.
- 60M17
- Temperature
60M18 PVD — Orbit 60 Process and Discrete Input Module
Input for process and discrete signals (4–20 mA, contacts).
- 60M18
- PVD
60M20 Recorder — Orbit 60 Output Module
8-channel analog output and transient data recorder.
- 60M20
- Recorder
60M21 Relay EM — Orbit 60 Output Module
Electromechanical relays for emergency shutdown and SIL loops.
- 60M21
- Relay EM
60M22 Relay SS — Orbit 60 Output Module
Solid-state relays with high switching speed.
- 60M22
- Relay SS
60M23 Analog Out — Orbit 60 Output Module
4–20 mA analog outputs for DCS/SCADA integration.
- 60M23
- Analog Out
60M24 Digital Out — Orbit 60 Output Module
TTL/CMOS digital outputs for logic and signaling.
- 60M24
- Digital Out
Ranger Pro Gateway — ISA100 access point
Up to 50 wireless sensors, System 1 integration
- Ranger Pro Gateway
- Ranger Pro Gateway
Ranger Pro Sensor — wireless ISA100 node
Vibration and temperature, ISA100 wireless
- Ranger Pro Sensor
- Ranger Pro Sensor
SCOUT100-EX — portable collector and balancer
2-channel ATEX Zone 2 collector, FFT, balancing, System 1
- SCOUT100EX
- SCOUT100EX
SCOUT140-EX — 4-channel collector
4-channel ATEX collector, dual-plane balancing
- SCOUT140EX
- SCOUT140EX
SCOUT220-IS — intrinsically safe collector
ATEX Zone 0/1, Bluetooth, built-in accelerometers
- SCOUT220-IS
- SCOUT220-IS
SCOUT240-IS — advanced IS collector
Enhanced SCOUT220-IS for hazardous areas
- SCOUT240-IS
- SCOUT240-IS
TrendMaster Field Hub — field concentrator
TrendMaster field bus concentrator, power and System 1 link
- TrendMaster Field Hub
- TrendMaster Field Hub
TrendMaster Sensor Node — bus-mounted sensor
Tier 2 sensor bus node — vibration and temperature, one-cable network
- TrendMaster Sensor
- TrendMaster Sensor
vb Balancer — rotor balancing tool
Dedicated vbSeries rotor balancing
- vb Balancer
- vb Balancer
vb5 — portable data collector
CSA Class 1 Div 2, route-based collection, Ascent / System 1
- vb5
- vb5
vb6 — vbSeries data collector
Extended route memory and spectrum storage
- vb6
- vb6
vb7 — collector, analyzer and balancer
Dual channel simultaneous recording, two-plane balancing, IP65
- vb7
- vb7
vb8 — portable vibration analyzer
Advanced on-site analysis and diagnostics
- vb8
- vb8
vbOnline — legacy scanning monitor
Predecessor to vbOnline Pro, rolling bearings, System 1
- vbOnline
- vbOnline
Compatible equipment
Need advice?
Our specialists will help you choose the optimal System 1 configuration for your equipment.